Manufacturing Capabilities

Denim Manufacturing Facility
in Dodballapur, India

Our state-of-the-art 6-acre facility combines Italian sustainable machinery with Industry 4.0 technology and RFID Tracking for Tracability to deliver premium, Sustainable denim production at global scale.

6
Acres

Manufacturing Campus

20,000
Sq.Mt

Smart Production Space

12,000
Garments/Day

Production Capacity

3
Shifts

Round-the-Clock Operations

Product Categories

What We Manufacture

Denim Jeans

Denim Jeans

Premium fashion, 5-pocket, slim, relaxed, straight, and custom fits with sustainable washes

Denim Jackets

Denim Jackets

Classic and contemporary denim jackets with sustainable washes and premium construction

Denim Shirts

Denim Shirts

Premium denim shirts, casual wear, and workwear with quality construction

Process Flow

Production Process

Our streamlined production process includes inline and end-of-line quality checks at every stage to ensure consistent premium quality output.

Bluback Denim follows inline and end-of-line quality inspection protocols aligned with industry AQL standards.

01

Cutting

Precision automated cutting with minimal fabric waste

Quality Check: Inline: Pattern accuracy, fabric quality
02

Sewing

Skilled operators with automated Italian precision machinery

Quality Check: Inline: Stitch quality, measurements
03

Washing

Laser marking with Ultra-low water Ozone and Nebulisation processing

Quality Check: Inline: Color consistency, finish quality
04

Finishing

Hanging Drying using Secomatic, pressing, and final touches

Quality Check: End-of-line: Complete garment inspection
05

Packing

Quality-controlled packaging with RFID tagging

Quality Check: End-of-line: Final audit before shipment

Production Capacity

Scalable Manufacturing
Excellence

Our facility operates at scale with 12,000 garments per day capacity across a 3-shift system. We offer mass customization capabilities to meet diverse brand requirements while maintaining consistent quality standards.

Flexible production timelines aligned with seasonal brand requirements.

Daily Capacity12,000 garments
Operation Mode3-shift system
CustomizationMass customization capable
Quality Rate98.5% pass rate
Morgan Tecnica NEXT 2 automated fabric cutting machine at Bluback Denim cutting department for precision denim pattern cutting
Bluback Denim 6-acre smart manufacturing campus in Dodballapur, Karnataka at sunset showing multi-story production buildings with landscaped grounds and palm trees

Our Facility

Smart Manufacturing
Campus

Our 6-acre facility in Bengaluru represents the future of sustainable denim manufacturing. Every square meter is optimized for efficiency, quality, and environmental responsibility.

20,000 sq.mt production floor
Fully IoT-integrated systems
Skilled workforce
24/7 operational capability

Scale Your Production

Ready to see our capabilities firsthand? Request a manufacturing proposal to discuss your production requirements.

Bluback Denim

Technology Partner

Octorite Technologies

Manufacturing powered by Athena i4

RFID . AI PLANNING . BUSINESS INTELLIGENCE

A Product of Octorite Technologies

Capabilities

Denim JeansDenim JacketsDenim ShirtsWomen's DenimsMass CustomizationSustainable Production

Headquarters

Bluback Denim Pvt Ltd

Plot No. S-16 and 17, S-35, S-36,

Apparel Park, KIADB, Dodballapur,

Bengaluru Rural, Karnataka, 561203

India

mail@blubackdenim.com

Contact Us →

Sustainable denim manufacturer in Karnataka, India—serving global fashion brands across Europe, USA, and Asia with RFID-traceable, ESG-compliant production.

Bluback Denim Private Limited

CIN: U17299MH2022PTC385988

© 2026 Bluback Denim Pvt Ltd. All rights reserved.